High Quality Orbital Pipe Welding Machine for Large Pipeline Construction

This robotic welding system revolutionizes pipeline construction through AI-enhanced automation, specifically developed for large-diameter, high-pressure transmission pipelines.

Technical Parameter:

Items		Parameter	Note
Tractor	Power supply	AC 220V
	Size	240×330×310	W×L×H
	Weight	16Kg	Including swinger
	Moving mode	Four-wheel drive	Magnet-wheel
	Walking speed	0∼700mm/min
	Swing motor	DC24V 18RPM
	Adjustable range of welding gun	Up and down
		Before and after	85mm
		Operating Angle adjustment range	360°
		Carry out Angle adjustment range	0°
Control	Operating function	Swing mode
		Swing speed	0-10RPM(Show with scale)
		Swing scope	0-±10°(Show with scale)
		Left and right residence time adjustment	0-2S(Show with scale)
		Central range of movement	0-±8°
		Inching wire feeding
		Walking starts/stops
		Welding current/voltage control
		Choice of walking direction
		Walking speed regulation	0∼1000mm/min(Show with scale)
		Welding/non-welding options

Technical Highlights:

1. Adaptive Welding Technology
   Utilizes laser vision sensing (0.02mm accuracy) and neural network algorithms to dynamically adjust welding parameters. Automatically compensates for pipe misalignment (±4mm) and variable root gaps during circumferential welding.

2. Energy-Efficient Design
   Hybrid power system accepts 220V-480V AC/DC input with 92% energy conversion efficiency. The compact welding head (12kg) reduces inertia during orbital rotation, enabling 360° continuous welding at 50-300mm/min speeds without repositioning.

3. Advanced Process Control

• Root pass: Pulsed TIG with arc oscillation (1.0-2.4mm wire)

• Hot/Fill passes: Synergic MIG with 3D weaving patterns

• Cap pass: Narrow-gap deposition technology
  Real-time monitoring of penetration depth (error < ±0.5mm) prevents burn-through in thin-wall pipes.

4. Data Integration
   Built-in 5G module transmits weld records (current, speed, thermal profiles) to cloud platforms for quality traceability. Generates ASME Section IX-compliant reports automatically

5. 

Performance Metrics:

• Positional welding qualification: EN ISO 15614-1

• Deposition efficiency: 96%

• Repeatability: ±0.15mm

• Bead width consistency: CV<3%

Ideal for constructing pipelines in permafrost regions, seismic zones, and densely populated areas, this system achieves 98% first-pass acceptance rates while reducing labor costs by 60% compared to manual welding.