Automatic Pipeline Construction Orbital Pipe Welding Machine
Product Details
Pipeline Construction Orbital Pipe Welding Machine
,Automatic Orbital Pipe Welding Machine
The full-position automatic pipeline welding machine is a cutting-edge solution designed for high-efficiency, precision welding of long-distance oil, gas, and liquid transmission pipelines. Engineered to operate in all welding positions (1G to 6G), this equipment ensures seamless joint quality across horizontal, vertical, overhead, and inclined orientations – a critical requirement for cross-country pipeline projects spanning diverse terrains.across horizontal, vertical, overhead, and inclined orientations – a critical requirement for cross-country pipeline projects spanning diverse terrains.
Technical Parameter:
| Items | Parameter | Note | |
| Tractor | Power supply | AC 220V | |
| Size | 240×330×310 | W×L×H | |
| Weight | 16Kg | Including swinger | |
| Moving mode | Four-wheel drive | Magnet-wheel | |
| Walking speed | 0∼700mm/min | ||
| Swing motor | DC24V 18RPM | ||
| Adjustable range of welding gun | Up and down | ||
| Before and after | 85mm | ||
| Operating Angle adjustment range | 360° | ||
| Carry out Angle adjustment range | 0° | ||
| Control | Operating function | Swing mode | |
| Swing speed | 0-10RPM(Show with scale) | ||
| Swing scope | 0-±10°(Show with scale) | ||
| Left and right residence time adjustment | 0-2S(Show with scale) | ||
| Central range of movement | 0-±8° | ||
| Inching wire feeding | |||
| Walking starts/stops | |||
| Welding current/voltage control | |||
| Choice of walking direction | |||
| Walking speed regulation | 0∼1000mm/min(Show with scale) | ||
| Welding/non-welding options | |||
Key Features:
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Omni-Directional Welding Capability
Equipped with a programmable rotating arm and adaptive tracking system, the machine maintains stable arc characteristics and consistent bead formation regardless of pipe orientation. The dual-motor drive system enables precise control at 0.1° resolution for complex weld paths. -
Multi-Process Compatibility
Supports pulsed MIG/MAG, TIG, and flux-cored welding processes, accommodating API 5L X60-X100 grade steels with diameters ranging from 8" to 56". The modular design allows quick process switching for root, hot, fill, and cap passes. -
Environmental Resilience
IP65-rated enclosure protects against dust, moisture (-30°C to 50°C operation), and electromagnetic interference, making it ideal for Arctic environments and desert installations. -
Smart Control System
Integrated with real-time weld parameter adjustment (voltage: 15-40V, current: 50-500A) and defect detection algorithms. The HMI touchscreen provides visual guidance for orbital welding sequences and stores 200+ preset programs.
Applications:
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Cross-country oil/gas trunk lines
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Subsea pipeline tie-ins
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Mountainous terrain bypass welding
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Pipeline maintenance hot-tap operations
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